Bangladesh: Financing Brick Kiln Efficiency Improvement Project

Sovereign Project | 45273-001 Status: Approved

Summary

ADB is supporting Bangladesh’s efforts to promote energy efficiency in brick-making, one of the biggest polluting industries in the country. The project will establish a credit facility that will provide loans to brick makers to build or upgrade to cleaner kinds of kilns. Brick-making is energy-intensive and a main source of greenhouse gas emission and fine particulate pollution in Bangladesh.

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Project Name Financing Brick Kiln Efficiency Improvement Project
Project Number 45273-001
Country Bangladesh
Project Status Approved
Project Type / Modality of Assistance Loan
Source of Funding / Amount
Loan 2865-BAN: Financing Brick Kiln Efficiency Improvement Project
Ordinary capital resources US$ 30.00 million
Loan 2866-BAN: Financing Brick Kiln Efficiency Improvement Project
Asian Development Fund US$ 20.00 million
Strategic Agendas Environmentally sustainable growth
Inclusive economic growth
Drivers of Change Private sector development
Sector / Subsector

Finance - Infrastructure finance and investment funds

Gender Equity and Mainstreaming Some gender elements
Description Brick manufacturing process is energy intensive and a main source of greenhouse gas (GHG) emission and fine particulate pollution in Bangladesh. The proposed project intends to establish an equivalent of $50 million credit facility in local currency at Bangladesh Bank (central bank) for relending to participating financial intermediaries (PFIs) to construct more energy efficient and environmentally superior brick kilns. The credit facility has two components: one is to upgrade existing polluting brick kilns to a transitional design as an immediate measure to comply with the government directive (footnote 11) and reduce pollution, and the other is to promote the most advanced brick kiln pilots to demonstrate their operational and commercial viabilities in Bangladesh. The combined efforts, along with concerted donor assistances, will help catalyze domestic finance and leverage the demonstrative effect to build up sizeable clean brick manufacturing capacity in Bangladesh to eventually replace the existing pollution brick kilns and modernize the brick sector.
Project Rationale and Linkage to Country/Regional Strategy

Promotion of energy efficiency and conservation is a part of Bangladesh's national strategy for accelerated poverty reduction II (2009-2011). From 1990 to 2011, Bangladesh's real gross domestic product (GDP) grew consistently at around 5% per annum. During the same period, the population grew from 109 million to 159 million. As a result, the country's primary energy consumption rose from 0.25 quad (1015 British thermal unit) in 1990 to 0.87 quad in 2008. With increased consumption of carbon-based fuels, the country's carbon dioxide (CO2) emission per capita doubled from 40 metric tons in 1990 to 80 metric tons in 2008. High energy intensity from the growing inefficient industrial operations is a major contributor to GHG emission and fine particulate pollution in Bangladesh. Brickfields are among the largest industrial polluters.

Brick making is a major business sector in Bangladesh, contributing to about 1% of GDP. However, due to the lack of relevant policy and legislations, the brick sector is also poorly regulated. Instead of a small number of highly efficient modern brickfields, a large number of unqualified small businesses operate on the back of outmoded technologies, severe industrial pollution, and poor labor standards. With the current rate of economic growth, the brick sector will continue to expand at about 8% per annum, and burns about 6 million tons of coals and emits about 9.8 million tons of carbon dioxide (CO2). In the capital city of Dhaka, the brick sector contributed to the most fine particulate pollution during the operating season (from November to April). There is an additional land-use change emission from deforestation by burning firewood and loss of farmlands and other natural habitats from extracting fertile top soils for brick making.

There are six basic types of brick kilns in Bangladesh (table 1): (i) bull's trench kiln (BTK), (ii) fixed chimney kiln (FCK), (iii) improved zigzag kiln, (iv) vertical shaft brick kiln (VSBK), (v) Hoffman kiln, and (vi) tunnel kiln. From (i) to (vi), BTK is the least energy efficient and most polluting, and tunnel kiln is among the most energy efficient and least polluting. In addition, there are modified (or improved) zigzag and hybrid Hoffman kilns (HHKs), which are based on traditional designs but more energy efficient than their prototypes. FCK can be upgraded to improved zigzag kiln because of the similar technical design. Currently, 92% of the 4,880 brickfields in Bangladesh are using the highly polluting FCK design. Improved zigzag kilns, VSBKs, HHKs, and tunnel kilns are rare because of the lack of awareness of these technologies and inadequate market funding support.

To improve the environmental condition, the Government of Bangladesh (government) plans to transform and modernize the brick sector by (i) establishing a minimum operating standard (e.g. technologies and CO2 emission) to phase out existing polluting FCKs and (ii) providing designated funding support to construct advanced, more energy efficient brick kilns. Ministry of Environment and Forests (MOEF) issued a directive on 15 July 2010, requiring that (i) no annual FCK licenses be renewed after September 2012, (ii) environmental clearance favor more energy efficient improved zigzag kilns, VSBKs and HHKs and (iii) all FCKs cease to exist from September 2013. However, given the tightening liquidity and credit condition in the financial system, there is a lack of targeted finance to complement the government effort to help construct more energy efficient brick kilns and facilitate an orderly transformation of the brick sector.

The proposed project is exactly designed to help catalyze domestic capital and provide the targeted finance to build up energy efficient brick kiln replacement capacity to best support the government initiative. The proposed credit facility will establish a revolving credit facility of (i) up to 25 years in equivalent local currency of $30 million from ADB's ordinary capital resources (OCR) for the upgradation cost of FCKs to improved zigzag kilns and (ii) up to 32 years in equivalent local curency of $20 million from ADB's Special Funds resources for the construction of more advanced VSBKs, HHKs, and tunnel kilns.

The proposed project will be supported by a capacity building technical assistance (CDTA) that backstops project implementation and provide policy and regulatory support, awareness raising, business support, research and development, and alternative livelihood program to minimize the negative social impact. The CDTA is designed to coordinate with relevant development partners and complement the lending assistance to effectively support a more comprehensive brick sector development program. The CDTA concept paper is attached as a supplementary appendix.

The demand for fund to upgrade FCKs to improved zigzag kiln is strong. FCK owners' have a satisfactory track record to comply with past government's sector directives. This is further substantiated by Bangladesh Brick Manufacturing Owners Association (BBMOA) and the positive results from ADB's market surveys, workshops, and consultations (see sector assessment: Brick Financing). Although there is a lack of awareness of VSBK, HHK, and tunnel kiln technologies in Bangladesh, the local market for energy efficient brick kilns is rapidly developing. The CDTA will provide relevant technical workshops and media campaigns to disseminate the successful pilot projects' technical and commercial viabilities and further create continuous demand for ADB funds.

Although improved zigzag kiln is not among the most energy efficient designs, it provides a practical solution to immediately fulfill the government directive to phase out the FCKs while preserving the sector's social welfare. Construction of more advanced VSBK, HHK, and tunnel kiln will serve as a more long-term and permanent solution to modernize the brick sector and reduce GHG emission and fine particulate pollution. Priority will be given to financing most advanced tunnel kilns.

The proposed project aligns with ADB's Country Partnership Strategy (CPS): Bangladesh, 2011-2015 in supporting Bangladesh's development agenda in environmental sustainability. The Bangladesh CPS is programmed to support more inclusive and greener economic growth by deepening its financial markets and boosting energy efficiency, with a significant emphasis on climate change mitigation and adaptation. The proposed project also aligns with the ADB Financial Sector Operational Plan by competitively mobilizing domestic finance for the needed sector development. The proposed project supports environmentally sustainable growth, which is one of the three strategic agendas of the ADB Strategy 2020. As a financial intermediary loan, the proposed project supports private sector development by providing most sustainable growth potential for brick manufacturers and hence small and medium-sized enterprise (SME) development.

The proposed project is closely coordinated with the industrial energy efficiency program from ADB private sector operations department (PSOD) and ongoing assistance from World Bank, United Nations Development Progamme (UNDP), and Gesellschaft f r Internationale Zusammenarbeit (GIZ). The combined ADB's direct funding support complements the technical assistance and carbon finance scheme from World Bank and UNDP (see linked document on Development Coordination).

Impact

Project Outcome

Description of Outcome Replacement of polluting fixed chimney kilns (FCKs) with more energy-efficient kilns in Bangladesh's brick sector.
Progress Toward Outcome Due the changing market and other conditions that diverted from the initial plan to upgrade the traditional brick kilns to a more energy efficiency design by phasing out the traditional brick kilns, there has been no demand for the upgradation (from traditional FCKs to more efficient brick kilns). Government standards are also not available to guide the conversion process. A change in loans' scope has been approved to allow the ADB funds to support any energy efficiency brick kiln that would meet the required technical, safeguard, commercial, and operational standards set forth in the project agreements, but gave the upgradation process priority. Out of initial disbursement of $33 million, $15 million was liquidated and $10 million was approved for implementation in compliance with project requirements.
Implementation Progress
Description of Project Outputs

Designated credit facility, by catalyzing domestic resources, to finance upgrade to and construction of more energy-efficient brick kilns.

Mitigated adverse working and social welfare conditions in ADB-funded brick kilns.

Status of Implementation Progress (Outputs, Activities, and Issues) Improved and efficient energy saving and reduced carbon dioxide emission techniques are used under the facility. Improved techniques approved are Hybrid Hoffman Kiln (HHK) and Tunnel Kiln.
Geographical Location

Safeguard Categories

Environment FI
Involuntary Resettlement FI
Indigenous Peoples FI

Summary of Environmental and Social Aspects

Environmental Aspects According to ADB's Safeguard Policy Statement 2009 (SPS 2009), the project is classified as FI (financial intermediary) for environment, involuntary resettlement, and indigenous peoples. An environmental and social management system (ESMS) arrangement consistent with SPS 2009 was prepared to guide PFIs to evaluate the subprojects and develop their own ESMS. Safeguards related eligibility criteria eliminate any subproject that could be classified as category "A," based on SPS 2009. PFIs will be incentivized to adopt and comply with the developed ESMS arrangements to access the credit facility. The project will only finance environment categorization B and C subproject. A subproject categorization process is being implemented and reviewed by ADB to ensure accuracy and compliance.
Involuntary Resettlement Upgradation of existing FCKs will not likely lead to additional land acquisition. Construction of greenfield energy efficient kilns will be mostly confined in subborrowers' own land. The project will only finance Involuntary Resettlement (IR) categorization B and C subproject. A subproject categorization process is being implemented and reviewed by ADB to ensure accuracy and compliance.
Indigenous Peoples All land acquisition to the small ethnic community people will not be permitted. The project will only finance Indigenous Peoples (IP) categorization B and C subproject. A subproject categorization process is being implemented and reviewed by ADB to ensure accuracy and compliance.
Stakeholder Communication, Participation, and Consultation
During Project Design Key C&P pertains of consultations with (i) government stakeholders on the need to reduce air pollution from brick kilns and on the government commitment to implement the project, (ii) brickfield owners' interests and incentives to receive funds for the proposed technology upgrade, and (iii) potential lenders on their appetite for providing such specialized lending in the brick sector, and for the confirmation of the realistic nature of the project rationale.
During Project Implementation ADB has conducted frequent, often monthly, reviews on the project implementation. All relevant government and public entities are well involved. Site visits and consultations are required as a part of the safeguard compliance requirements.

Responsible Staff

Responsible ADB Officer Nazmul Alam
Responsible ADB Department South Asia Department
Responsible ADB Division Bangladesh Resident Mission
Executing Agencies
Ministry of Finance
Economic Relations Division (ERD), MOF
Sher-e-Bangla Nagar, Dhaka_1207
Bangladesh

Timetable

Concept Clearance -
Fact Finding 26 Feb 2012 to 29 Feb 2012
MRM 12 Mar 2012
Approval 10 May 2012
Last Review Mission -
Last PDS Update 29 Mar 2016

Loan 2865-BAN

Milestones
Approval Signing Date Effectivity Date Closing
Original Revised Actual
10 May 2012 20 Jun 2012 08 Nov 2012 31 Dec 2015 31 Mar 2017 -
Financing Plan Loan Utilization
Total (Amount in US$ million) Date ADB Others Net Percentage
Project Cost 30.00 Cumulative Contract Awards
ADB 30.00 10 May 2012 0.00 0.00 0%
Counterpart 0.00 Cumulative Disbursements
Cofinancing 0.00 10 May 2012 13.00 0.00 43%

Loan 2866-BAN

Milestones
Approval Signing Date Effectivity Date Closing
Original Revised Actual
10 May 2012 20 Jun 2012 08 Nov 2012 31 Dec 2015 31 Mar 2017 -
Financing Plan Loan Utilization
Total (Amount in US$ million) Date ADB Others Net Percentage
Project Cost 20.00 Cumulative Contract Awards
ADB 20.00 10 May 2012 0.00 0.00 0%
Counterpart 0.00 Cumulative Disbursements
Cofinancing 0.00 10 May 2012 19.98 0.00 100%

Safeguard Documents See also: Safeguards

Safeguard documents provided at the time of project/facility approval may also be found in the list of linked documents provided with the Report and Recommendation of the President.

Title Document Type Document Date
Financing Brick Kiln Efficiency Improvement Project: Seminannual Social Compliance Audit Report for Stone Bricks Ltd. Social Compliance Audit Report Mar 2016
Financing Brick Kiln Efficiency Improvement Project: Environment and Social Due Diligence Report for Panchgaon Auto Bricks Ltd. Safeguards Due Diligence Reports Feb 2015
Financing Brick Kiln Efficiency Improvement Project: Environment and Social Due Diligence Report for Tradexcel Auto Bricks Ltd. Safeguards Due Diligence Reports Feb 2015
Financing Brick Kiln Efficiency Improvement Project: Environment and Social Due Diligence Report for Bondhu Unity Auto Bricks Ltd. Safeguards Due Diligence Reports Dec 2014
Financing Brick Kiln Efficiency Improvement Project: Environment and Social Due Diligence Report for Arabi Auto Bricks Ltd. Safeguards Due Diligence Reports Oct 2014
Financing Brick Kiln Efficiency Improvement Project: Environment and Social Due Diligence Report for Stone Bricks Ltd. Safeguards Due Diligence Reports Oct 2014
Financing Brick Kiln Efficiency Improvement Project: Environment and Social Due Diligence Report for Priyo Automatic Bricks Ltd. Safeguards Due Diligence Reports Aug 2014
Financing Brick Kiln Efficiency Improvement Project: Environment and Social Due Diligence Report for Rashid Auto Bricks Ltd. Safeguards Due Diligence Reports Aug 2014
Financing Brick Kiln Efficiency Improvement Project: Environment and Social Due Diligence Report for Bricks 2010 Ltd. Safeguards Due Diligence Reports Jun 2014
Financing Brick Kiln Efficiency Improvement Project Environment and Social Management System Arrangements Apr 2012

Evaluation Documents See also: Independent Evaluation

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Related Publications

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